KOMATSU FG25-16 FORKLIFT SERVICE REPAIR SHOP MANUAL

Komatsu FG25-16 Forklift - Official Service Repair Shop Manual: Your Ultimate Material Handling Maintenance & Troubleshooting Guide! Maximize uptime and ensure the lasting efficiency of your Komatsu FG25-16 Forklift with this essential, official Service Repair Shop Manual! This comprehensive, genuine factory resource is the unparalleled guide for every owner, professional forklift technician, and dedicated maintenance team committed to precisely diagnosing, expertly repairing, and meticulously maintaining their vital Komatsu FG25-16 Material Handling Equipment. The Komatsu FG25-16 Forklift is a core component in countless warehouses, distribution centers, and industrial facilities, renowned for its reliable performance, lifting capacity, and maneuverability. To ensure this crucial machine operates flawlessly and maintains peak productivity, accurate, manufacturer-approved technical information is paramount. This Official Komatsu FG25-16 Service Manual provides in-depth procedures, diagnostic flowcharts, and specifications for every component and system. It empowers you to perform everything from routine fluid changes and critical mast adjustments to complex engine overhauls (gasoline/LPG) or detailed transmission repairs with absolute confidence. Eliminate guesswork, drastically reduce costly downtime, and keep your valuable forklift operating at its absolute best. Inside this Comprehensive Komatsu FG25-16 Forklift Official Service Repair Shop Manual, you will find exhaustive, practical, and highly detailed content covering every aspect of your machine: General Information & Specifications: Detailed technical data, precise dimensions, lifting capacities, and crucial torque specifications for all fasteners of the Komatsu FG25-16 Forklift. Comprehensive fluid capacities, recommended lubricants, and essential service intervals to optimize performance and longevity. Engine Mechanical: Complete disassembly, meticulous inspection, precise reassembly, and critical adjustment procedures for the internal combustion engine (Gasoline/LPG). Cylinder head, valvetrain, crankshaft, pistons, lubrication system, and cooling system overhaul. Fuel System: Thorough diagnosis and repair of the carburetor or fuel injection system, fuel pump, and fuel lines. Specific information for LPG (Liquefied Petroleum Gas) systems, if equipped, including regulator and converter service. Transmission System: Detailed service, troubleshooting, and precise repair procedures for both manual and automatic transmission options, including clutch (if manual), torque converter, and gearbox components. Hydraulic System (Lift, Tilt & Attachments): Extensive tests and repair procedures for the hydraulic pump, control valves, lift cylinders, tilt cylinders, and auxiliary hydraulic circuits for attachments. System pressure checks, flow tests, and systematic troubleshooting for hydraulic leaks or performance issues related to lifting and tilting functions. Mast & Fork Assembly: Detailed inspection, adjustment, and repair procedures for the mast channels, rollers, lift chains, and fork carriage. Critical safety guidelines for fork inspection and replacement. Steering & Brakes: Detailed service for the steering system, including power steering components, steering axle, and linkages, ensuring precise control. Comprehensive instructions for servicing the braking system (drum or disc) for optimal stopping power and safety. Electrical System: Complete and highly detailed wiring diagrams and electrical schematics for the entire forklift, covering starting, charging, lighting, instruments, all sensors, and crucial safety interlock systems. Component testing, fault diagnosis, and repair procedures for the alternator, starter, relays, switches, and complex wiring harnesses. Chassis & Counterweight: Inspection and maintenance of the main frame, counterweight, and tires/wheels, including tire pressure recommendations. Diagnostic & Troubleshooting: Systematic troubleshooting flowcharts and precise diagnostic procedures for various symptoms across all s